Quilted Fibreglass Or Polyester Wadding, Which Do You Need?

We manufacture both, so we have no reason to push you toward either. The choice usually comes down to temperature, weight and cost.

A fibreglass quilted panel beside a white polyester quilted panel on a workbench

Start With Temperature

Start with temperature, because it settles most enquiries on its own. Polyester wadding is a thermoplastic: it softens and shrinks well before it burns, and it has no business anywhere near sustained heat, sparks or flame.

Fibreglass is mineral and does not melt at temperatures that destroy polyester. If the application involves hot work, plant surfaces or fire protection, the answer is fibreglass and there is no second option.

Below that threshold, polyester wins

Below that threshold, polyester wins on almost everything else. It is softer, cheaper, easier to sew, more pleasant to handle, washable, and it recovers loft after compression. It is what belongs in bedding, clothing, furniture, pet products, vehicle trim and healthcare textiles.

Fibreglass
Heat, spark and flame exposure; industrial plant
Polyester 70–300gsm
Bedding, clothing, furniture, trim, healthcare
Handling
Fibreglass stiff and enclosed; polyester soft and sewable
Relative cost
Polyester materially cheaper per square metre

Fibreglass vs polyester, side by side

PropertyFibreglass waddingPolyester wadding
MaterialMineral (glass fibre)Thermoplastic (polyester fibre)
Temperature rangeWithstands sustained heat, sparks and flameSoftens and shrinks well below flame temperatures — not for heat exposure
Weight (gsm)Heavier for equivalent thickness than polyester70–300gsm
Typical applicationsHot work, plant surfaces, fire protection, welding blankets, industrial jacketsBedding, clothing, furniture, vehicle trim, pet products, healthcare textiles
Cost indicationHigher cost per square metreMaterially cheaper per square metre
StandardsSupplied quilted between facings (cut edges enclosed)Stock wadding to BS5852 Part 2 1982

How fibreglass handles

Close-up of coarse fibreglass wadding quilted in horizontal lines

Fibreglass handles differently. It is stiffer, it does not drape, and cut edges need enclosing — which is why it is always supplied quilted between facings rather than open. It is also heavier for the same thickness and costs more per square metre, so specifying it where polyester would do is simply an expensive way to make a worse product.

The short version

If the product goes near heat, use quilted fibreglass. If it goes near people, use polyester. If it goes near both — a workwear liner behind a flame-retardant outer, say — the honest answer is usually neither on its own, and we will talk you through a customer-supplied barrier filling instead.

Request A Quote
Close-up of white diamond-quilted polyester panel

Tell us what you need quilting

Send us your fabric and filling, tell us the pattern, and we will quote you on the work.